Aria Composites Technologies introduces a breakthrough solution for producing complex, integrated composite structures—poised to disrupt multi-billion-dollar markets across automotive, aerospace, industrial, and consumer sectors.

ExaFuse™: High-Throughput, Low-Cost Composite Innovation

ACT’s proprietary ExaFuse™ process combines ultra-low viscosity resins with dry-fabric preforms, enabling precise shaping and assembly through highly automated, textile-based manufacturing. This revolutionary approach delivers:

• Industrial-scale production

• Rapid takt times

• Significant reductions in Bill of Materials (BOM), capital expenditure, and per-part cost

Efficiency and Performance Built In

Engineered features are directly molded into the structure, eliminating secondary components. This streamlines production, lowers cost, and boosts performance. Partnering with Meyers Manx, ACT demonstrated how the ExaFuse™ process enhances both the performance and profitability of the flagship Manx 2.0 EV chassis.

ACT brings over 30 years of composite design, analysis, development, and manufacturing expertise from Aria Group into a focused, standalone company dedicated to advancing composite technologies. The team’s deep experience spans carbon fiber and traditional methods including Prepreg, Infusion, RTM, and ICS, utilizing a wide range of resin systems and reinforcements.

To accelerate innovation and expand capabilities, ACT works closely with leading material suppliers, equipment manufacturers, and research institutions. Key partners include Proxxima™ by ExxonMobil, whose breakthrough resin technology is enabling new levels of processing efficiency and performance. These collaborations ensure ACT remains at the forefront of composite innovation, delivering tailored solutions that meet the most demanding performance and production requirements.